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What are the production processes of film capacitors?

2024-07-25 19:13:00

As an important electronic component, film capacitors are widely used in the modern electronics industry. Today, Weidi Industrial, a film capacitor manufacturer, will introduce to you the production processes of film capacitors. Usually, the production process of film capacitors includes the following main steps:
1. Material preparation: Select high-quality dielectric materials, usually using polyimide (PI), polypropylene (PP), polyethylene (PE), polyester (PET) and other thin film materials as dielectrics. In addition, conductive materials need to be prepared, usually using aluminum (Al) or zinc (Zn) as electrode materials.

2. Dielectric coating: The selected dielectric material is evenly coated on the conductive material by coating, evaporation and other process methods. This step is to form the basic layer of the film capacitor.

3. Make electrodes: The conductive material is formed into an electrode layer by evaporation, sputtering and other processes. Usually, the conductive material is evaporated on one or both sides of the dielectric layer to form a bipolar film capacitor.
4. Cutting and packaging: Cut large pieces of film into the required size as needed. Then, the film capacitor is packaged to protect the capacitor from the external environment.
5. Electrode lead welding: Welding of electrode leads is performed on the packaged film capacitor to connect the capacitor to the circuit.
6. Quality inspection: Quality inspection of film capacitors, including testing of capacitance, voltage tolerance, size, etc., to ensure that the product meets the specification requirements.
7. Terminal processing: Terminal processing is performed on the welded film capacitor to connect it to other components or circuits.
The above are the main production process steps of film capacitors. Different film capacitor types and specifications may have some differences, but generally follow these basic steps.
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